Main Equipment
Our plant currently consists of an automated green sand molding division and furan resin molding division.
Our RDM-4 and KDM-8 molding lines can mass produce small products with clean clear casting surfaces and highly precise dimensions. Our flan resin production division can manufacture mass production items as well products with complex shapes and also large-scale cast iron products up to four tons due to being equipped with a production system that utilizes the advantages of various molding methods.
Large-Size Molding Area
Fabrication of products from 500 to 4,000 kg.
Medium-Size Molding Area
Fabrication of products from 100 to 500 kg.
Small-Size Molding Area
Fabrication of products of 100 kg. and less.
KDM-8 Automatic Molding Machine
Fabrication of products from 40 to 100 kg.
RDM-4 Automatic Molding Machine
Fabrication of products up to 40 kg.
High-Frequency Induction Furnace
20 to 25 charge metal tapping
Main Equipment List
Plant |
Plant site |
14,925m2 |
Plant |
3,534m2 |
Office |
251m2 |
Warehouse |
2,060m2 |
Other |
368m2 |
Production Capacity |
Production Capacity |
600tons/month |
Product unit weight |
max 4,000kg |
min 0.1kg |
Products Manufactured |
FC and FCD products |
Printer parts |
Paper-making machine parts |
Sluice-related parts |
Marine vessel-related parts |
Machine tool parts |
Pump parts |
Transport vehicle parts |
Construction machine parts |
Agricultural machinery-related parts |
Plant Equipment List
Dissolving |
High-frequency induction furnace |
1.5t |
1 unit |
Low-frequency induction furnace |
3.5t |
1 unit |
Characterization tool of cast iron melt |
TEC-21 |
1 set |
Sample Grinder for Spectrometer |
GNP-2000 |
1 unit |
Lifting magnet |
2.0t |
2 units |
Molding-related
|
KDM-8 automatic molding machine |
Mold size:
700 x 800 x 270/270H |
1 set |
RDM-4 automatic molding machine |
Mold size:
450 x 530 x 175/175H |
1 set |
Green sand property automatic judgment machine |
KMX-100 |
1 set |
High-speed mixer MMB-20H |
20 t/h |
1 unit |
High-speed mixer |
10 t/h |
2 units |
Sand mixing processor USMX-3 |
3t/h |
1 unit |
Green sand processor |
15 t/h |
1 set |
Furan sand reclamation equipment |
20 t/h |
3 units |
Final processing-related |
1-ton crane blaster |
200 tons/month |
1 unit |
2.8-ton crane blaster |
300 tons/month |
1 unit |
Apron-type shot blaster |
150 tons/month |
2 set |
Shot blaster |
50 tons/month |
1 set |
Elephant packer |
EP-200 |
2 units |
Elephant packer |
EP-40 |
1 unit |
Transport equipment |
Forklift |
1 to 3.5 tons |
5 units |
Ceiling crane |
0.5 to 10 tons |
57 units |
Inspection testing equipment |
Emission spectrophotometer |
PDA-7000 |
1 set |
Graphite spheroid-status judgment equipment |
NAP-01 |
1 set |
UL Trasonic flaw detection |
USMGO |
1 set |
Metallograph |
NKMM-100W |
1 set |
Brinell hardness meter |
− |
1 set |
Shore hardness meter |
− |
1 set |
Heat treatment |
Dolly-mounted heat-treating furnace 3.0 ton |
2650x1650x1400 |
1 set |
Mold-related |
Mold fabrication and product marking-off inspection equipment |
1 set |
System |
MRDB (TDC) |
- |
14 units |
CAD |
SolidWorks |
Ver. 2014 |
1 set |
Autocad |
Ver. 2014 |
6 units |
Hitachi Information Services |
ADSTEFAN
(Molten metal flow and solidification) |
Ver. 2015 |
1 set |